Visiolevel: Bottle fill level inspection system

In modern industry, precise and efficient control over production processes is essential to guarantee the quality of the final product. This bottle fill level inspection system is a key component for many companies that seek to automate and optimise quality control for their packaged products. Developed by E2M COUTH, Visiolevel is an advanced vision inspection system that guarantees that each bottle, vial, or container has the right amount of liquid, meeting the highest standards in the industry.

INDUSTRIAS

• Beverages
• Chemicals
• Pharma & cosmetics

inspecciones

• Level inspection
• Cap inspection

The Visiolevel fill level inspection system has applications in a wide variety of industries. Its artificial vision technology means it can be integrated into sectors that require precision, speed, and efficiency in verifying fill levels. Below are some industries where this system is indispensable:

Beverage

When producing beverages like water, juice, refreshments, wine, and beer, it is crucial to ensure that the bottles are filled with the right quantity. Visiolevel has exclusive tools to control plastic, Pilfer, or cork caps.

Pharmaceutical industry

Preciseness is essential in the pharmaceutical industry. Fill level inspection in vials with medications, syrups, or chemical products ensures that they meet rigorous quality control standards. Visiolevel helps to prevent errors that could affect dosing and efficacy of medication.

Cosmetic industry

Products like perfumes, creams, and lotions also require precise fill. A vision fill level inspection system ensures that each container contains the correct amount, avoiding customer complaints and improving consumer satisfaction.

Chemical

In this industry, controlling the fill level is essential to safely and efficiently handle products like lubricants, fuels, or chemical products. Visiolevel ensures that the containers have the right fill, guaranteeing safety and precision.

The Visiolevel bottle fill level inspection system provides a wide variety of inspections to guarantee precision and consistency in filling bottles and other containers. These inspections are fundamental to ensure that the end product meets the quality standards required in the aforementioned industries.

  • Vision fill level inspection: This uses advanced artificial vision technology. Visiolevel scans each bottle to determine whether the fill level is correct. This inspection can be applied to both transparent and to opaque bottles, adapting to different packaging materials.
  • Over-fill or under-fill detection: With high precision, the system can detect when a bottle has been over- or under-filled, so it can quickly correct any mistake and maintain consistency in the production process.
  • Cap inspection: In addition to fill level control, Visiolevel can verify defects int he capsule or cap, ensuring the integrity of the product and avoiding problems related to storage and transport.
  • Label inspection: Additionally, Visiolevel can be integrated into label control systems, guaranteeing that the bottles are properly labelled and meet regulatory and presentation requirements.

These are the main advantages that Visiolevel offers:

  • High-performance production, up to 120,000 BPH
  • Exclusive tools to control plastic cap, Pilfer, cork
  • Algorithm for wave compensation in liquids
  • Easy installation on existing belt or in the filler
  • Automatic regulation for bottles of different height
  • Robust, compact, and resistant design
  • Minimum maintenance
  • Inspection without contact with the product
  • Scalable configuration
  • High precision (low false rejection).
  • MES or ERP connectivity.
  • Real-time inspection behaviour data and graphs.
  • Module with inspection reports and fill/capping monitoring graphs.
  • User level software configuration.

Implementing the Visiolevel bottle fill level inspection system has several benefits for companies that seek to optimise their production processes and ensure the quality of their products. Here are some of the main benefits:

  • Reduced waste: By guaranteeing that each bottle contains the right amount of liquid, you reduce waste associated with over- or under-filling, which reduces production costs.
  • Regulatory compliance: In many industries it is mandatory to comply with strict regulations on fill levels for containers. Visiolevel ensures that each bottle complies with these regulations, avoiding fines and legal issues.
  • Improved product quality: Precise fill control ensures that each client receives a consistent, high-quality product, which improves customer satisfaction and strengthens the brand’s reputation.
  • Production efficiency: By automating the fill level vision inspection process, you improve speed and efficiency on the production line, which allows companies to increase their production capacity without sacrificing quality.

The fill level inspection is crucial to guarantee the product’s precision and quality, ensuring that each container contains the exact amount specified, especially in the beverage, pharmaceutical, and cosmetic industries. It is also fundamental to comply with strict regulations and avoid fines and market recalls.

It also optimises costs by preventing over- or under-filling, improving efficiency. In sensitive industries like the pharmaceutical industry, it guarantees consumer safety by providing the correct dose. Finally, Visiolevel increases productivity without sacrificing precision, improving competitiveness on the market.

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