Vision systems
We are specialists in vision and traceability systems to improve the efficiency of your production lines and detect errors and product defects thanks to intelligent artificial vision sensor systems.
The vision system-based solutions developed at E2M COUTH are the best choice for customers and users with intelligent artificial vision sensing and industrial marking needs. We have a wide variety of standard products and custom solutions for industrial marking, inspection, orientation and rejection.
Our extensive experience in the industry dates back to 1993. Since then, we have been able to develop and design standard and custom machines with a wide variety of settings that can adapt to a range of industrial sectors. This allows us to achieve profitable growth to ensure the satisfaction of all our customers.
Get extra quality during production with E2M COUTH!
What are artificial vision systems?
With the advent of technological advances, more and more tools are being deployed within many industries and companies. Artificial vision systems have totally relegated the human eye despite all the tasks it used to be able to perform, thanks to their precision and thoroughness.
These automated and fully intelligent methods allow the accurate and detailed processing and analysis of all product images within a packaging line.
The inspection tools or inspection algorithms developed and included in the image analysis software developed by E2M COUTH enable our inspectors to detect any type of anomaly in your products.
This makes it possible to correct any type of problem following the set parameters. An ideal tool to inspect and review your products during the production process.
E2M COUTH has a wide range of integral solutions for inspection using artificial vision systems to guarantee the utmost quality in production lines. All our solutions are tailored for the beverages, food, pharmacy, cosmetics, automotive and generally any other sector.
BEVERAGES
FOOD
CHEMICALS
PHARMA
INDUSTRY
Find out more about the processes that use the E2M COUTH vision systems
We at E2M COUTH are very aware of the application of vision systems at different times within the production line. They all serve a number of purposes to ensure utmost quality once the production completes its process. Below are the processes involving our vision systems:
Inspection
One of the most important tasks within an industry’s production line is to check that products meet the required quality at all times. For this reason, we at E2M COUTH have a wide variety of vision systems for on-line inspection, both standard and special or custom solutions. These are adapted to all types of needs and industrial sectors.
Our inspection systems have a range of technologies:
- 2D inspection systems.
- 2D – 360 inspection system (label reconstruction).
- 3D inspection systems (in 3 dimensions).
- Visible spectrum inspection systems.
- Infrared spectrum inspection systems.
- Radio frequency inspection systems.
Orientation
Another major function that takes place within the industrial manufacturing process is product orientation. This process basically consists of turning any containers that are not positioned correctly in the right direction.
E2M COUTH has developed vision systems for orientation. They are able to detect the current position of the bottle and calculate the degrees of rotation required for the mechanical orientation system to turn the container.
However, the way the bottle or container is turned depends directly on the type of orientation required, which in turn depends on the type of packaging being used. E2M COUTH has an orientation system with two side bands, which is perfect for the orientation of bottles, jars, bottles and vials, regardless of whether they are full or empty. It also works with circular and oval cans, plastic and lids.
Rejection
E2M COUTH can be found in all production processes within an industry. Therefore, we are aware of how crucial the packaging line stage is. Companies are aware of the major losses that could take place if no quality control process or effective rejection system is in place.
All faulty containers on the line are diverted in a stable manner thanks to the rejection systems that complement the E2M COUTH vision systems. The result is a solution to reduce operational costs as well as to meet quality standards and requirements.
As you can see in our catalogue of vision systems for rejection, we offer three different solutions. One is our impact rejection systems, which will remove any type of faulty product with a single bang from your production line.
We also have the smooth push and divert systems, which will gently divert faulty products and packaging down another path in the production line. This could be useful for re-working these products in the future.
Marking
Finally, at E2M COUTH you can also find vision systems and solutions for product marking and encryption . This is one of the key processes in a production line. These allow the traceability and quality of the final product to be guaranteed.
Today, plants and industries typically have high-speed processing levels of up to 100,000 bottles per hour. And this is why we at E2M COUTH have created vision solutions with fast and clean systems, that will allow you to be able to depend on the highest quality of your products for prolonged periods.
Benefits of E2M COUTH artificial vision systems
The implementation of E2M COUTH’s vision systems offer a number of benefits for companies and industries. These systems not only eliminate any quality control problems in the packaging process, but also allow you to see how production quality improves. Below are some of the ways a company can benefit from installing these systems:
- They allow product quality to be increased, thanks to their detailed and precise inspection by the machines.
- They increase productivity due to how these systems can assess where and how problems occur, enabling them to be fixed.
- They allow a more precise quality control This means no high margin of error, as can be the case due to the visual limitations of operators.
- Industries will be able to reduce their low-quality costs. Thanks to increasing productivity and reducing losses, companies will be able to make better use of all their resources.
- Achieving consistency and meeting all final product quality standards allows all consumer needs and expectations to be met, something that could be beneficial for any future purchases made.
Where artificial vision system solutions can be applied for industries
Today, artificial vision systems can be applied in different areas, depending on the activities and needs of the production line of any industry. The use of this type of system is therefore closely related to the control and detection of anomalies in the assembly of product parts in areas such as automotion.
Artificial vision systems are also essential for food quality control within the food and beverage sector. This type of system allows a great deal of control, such as the proper closure of containers, key to ensuring quality.
We can also see how vision systems are applied in other areas, such as electronics. In this case, the work of artificial vision systems is focused on assembling parts and welding them correctly. This is a job that requires very high level of accuracy that often cannot be performed by an operator.
The application of artificial vision systems is clearly essential in a wide range of industries. As a result, it has become a key part of the production sector of any industry. E2M COUTH offers you the best vision systems to ensure high productivity quality.
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Find the best artificial vision systems at E2M COUTH
Artificial vision systems have become a key part of today’s largest manufacturing industries. The best way to ensure the utmost quality of your food, beverage, or other production is to implement vision systems that take care of these tasks.
New technologies have enabled us to check how the production of companies can increase exponentially, thus ending the risks of faulty products thanks to these systems. This ensures that no factory will have to deal with possible poor quality product complaints, thanks to the work of these technological devices.
E2M COUTH started out in the 1990s and since then have been offering the best vision system solutions to achieve the best results in your industry. If you have a factory and need to improve production, save money and make faulty products a thing of the past, our vision systems are just for you.
These are key for the inspection, orientation, marking and above all to the rejection of all damaged or poor-quality products.
If you’re thinking about trying our systems in your industry, contact us and we will help you choose the one that best fits your production line!
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LASTEST NEWS
E2M COUTH® will participate in the ENOMAQ 2023 trade fair.
E2M COUTH® will participate in the ENOMAQ 2023 trade fair. E2M COUTH® will be present at ENOMAQ 2023, one of the most important exhibitions in Europe in terms of machinery and technologies applied to the wine and beverage industry in general. ENOMAQ will be...
COUTH Group is expanding its international presence by opening a subsidiary in Turin (Italy)
The new subsidiary of E2M COUTH Vision Systems, S.L.U., in Turin, will begin operations in January 2023. This opening falls under the company from Guipuzcoa's strategic plan, focused on investment in R+D and international geographical expansion. Opening it will allow...
360º LABEL INSPECTION SYSTEM
Labeling cylindrical, non-oriented containers can lead to defects if the production speed or labelling equipment is faulty. Because labels are positioned in random locations, traditional vision systems are unable to detect errors on the entire surface of these containers. E2M COUTH has developed a 360° label control system to resolve these issues with cylindrical bottles. The CONTOURVISION label inspection device is used to monitor non-oriented bottles in a 360-degree manner. This device monitors the label in a 360-degree manner to ensure the accuracy of the container. The characteristics and settings of the container are set in a quick, simple manner in the beginning. In the end, defects are detected by comparing the settings to the characteristics and settings of correct containers. The format is also easy to program in a self-learning manner.