InspectLevel RF: Level inspection in translucent and opaque bottles

In any industry, ensuring the proper amount of content in translucent bottles is a key element to guarantee quality and consumer trust. At E2M COUTH, we have InspectLevel RF, a level inspection  system for opaque containers, to keep the proper fill level of product inside containers.

This system can precisely and efficiently measure fill levels. This tool provides ongoing and reliable production for all industries.

INDUSTRIAS

• Beverages
• Food
• Chemicals
• Pharma & cosmetics

inspecciones

• Level inspection

The new InspectLevel RF is an autonomous fill level inspection device for opaque containers. It uses low-level radio frequency to precisely verify the level of content in the containers, verifying whether it is below or above the fill range.

The technology used by E2M COUTH to measure the level with radio frequency is based on capacitive coupling. This technology has several advantages, including the fact that it is free from ionising radiation, unlike devices that work with X- or Gamma rays. This means it has no radioactive sources or radioisotopes.

Industries where InspectLevel RF can be applied

InspectLevel RF is the most versatile system, perfect for industries that require proper fill inspection for opaque containers in their production processes. In the food and beverage industry, this system makes it possible for each container to have the precise amount of product, whether juice, sauce, or dairy. This is fundamental to fulfil labelling regulations and to meet consumer expectations.

In the pharmaceutical sector, E2M COUTH’S InspectLevel RF guarantees proper dosage of products like syrups and supplements packaged in non-translucent containers. This aspect is vital for patient safety and regulatory compliance. Precision in fill measurement is crucial to prevent incorrect amounts of medication.

Additionally, in the cosmetic industry, where the appeal of the container plays in significant role in product perception, InspectLevel RF helps to maintain consistency in the fill level of products like lotions and creams in decorative and opaque containers, ensuring that the content always matches the promises on the packaging. This coherence is essential to maintain customer trust and loyalty.

InspectLevel RF can perform a wide range of inspections for quality control in production, using its advanced radio frequency technology. Here are the inspections that InspectLevel RF can perform:

  • Fill level inspection: This is InspectLevel RF’s main role. It uses radio frequency to control for excess or missing fill and to ensure that each unit meets established specifications.
  • Label and cap presence inspection. Additionally, the InspectLevel RF device can be combined with other E2M COUTH devices to perform additional inspections, such as checking for caps or labels.

This level inspection system for opaque containers provides a series of significant technical and operative advantages, making it stand out from other inspection technologies on the market:

  • Precision and reliability: Thanks to its innovative radio frequency technology, InspectLevel RF takes very precise measurements of fill level, even in opaque containers that are inaccessible to methods based on vision or traditional sensors.
  • Non-invasive and safe: Since it does not need to make direct contact with the product, this system guarantees the product’s integrity and health. This is essential in industries like food and pharmaceuticals.
  • Versatility in application: It can be used in a wide variety of materials and container types, such as glass or plastic.
  • Reduced operating costs: By reducing product waste and guaranteeing regulatory compliance, companies can significantly reduce costs long-term.

In comparison with other systems, InspectLevel RF stands out with its excellent ability to work with opaque containers, where other systems would fail due to material or design limitations. Moreover, using these systems increases consumers’ perception of quality.

These are the main benefits you will obtain with InspectLevel RF:

  • Quality guarantee: The InspectLevel RF system ensures that each bottle meets required fill standards. This leads to higher customer satisfaction and better brand image.
  • Improved product safety: By ensuring appropriate fill levels, InspectLevel RF helps to prevent possible risks associated with under- or over-filling, such as spillage, explosion, or product malfunction.
  • Regulatory Compliance: Using InspectLevel RF helps to guarantee that products meet regulations and industry standards in terms of fill level, avoiding possible sanctions and product recalls.
  • Facilitates traceability: The system provides detailed tracking of the fill process, facilitating traceability for each production batch. This is crucial for audits and quality controls.

Fill inspection in translucent bottles is fundamental in all industries. These containers prevent a direct view of the content, which could hide problems like insufficient or excessive fill. This kind of inspection resolves several key issues and significantly improves quality control processes.

Firstly, it ensures that each bottle has the right amount of product, thereby complying with legal regulations and avoiding deviations that could lead to consumer claims. Second, it allows one to identify and quickly correct issues on the production line, such as errors in fill machine setup, thereby avoiding product waste and reducing operative costs. The quality of the product once it reaches the consumer is why these systems are so important.

Otros tipos de soluciones

Other types of solutions

Do you need a system to inspect translucent bottles?

InspectLevel RF is highly important for many different industries, but especially for those that have opaque containers. If you need to find out more about our systems, you can fill out the form below and we will be delighted to help you.