Quality control is a required process for all production lines. The quality control systems for canning lines that we have at E2M COUTH are essential, given how vulnerable this kind of product is. The container can lose quality or pose risks when it reaches the end consumer.
Operation of quality control systems for canning lines is essential to guarantee that the tinned products meet quality and food safety standards.
What we will highlight in this section is the inspection and quality control process on the production. These are the processes each one of the products will go through:
These quality control systems for canning lines are present in each process. For this reason, we are going to highlight each one of them.
Filling the tins is one of the first crucial stages in production. In this phase, the product is placed in specific containers, such as tins or bottles, and it is essential to guarantee precision and consistency in each container. Quality control systems for canning lines play a vital role here in verifying:
To this end, these systems have technologies for quality control during the fill process. Moreover, the artificial vision machines can detect defects in the containers and ensure that the closure is correct.
Marking and labelling tin containers is critical for traceability and consumer information. The quality control systems in this stage are focused on:
In terms of the technology in charge of this process, at E2M COUTH, we have artificial vision systems that are perfect for verifying and controlling the quality of the mark and labelling on canning lines.
This is another one of the key processes that you must control with quality control systems for canning lines. The defective closure of a container could put the product’s safety at risk. During this stage, these quality control systems take care of:
For containers to correctly go through this stage, it is best to have cap inspection machines and vision systems to take care of finding all problems and anomalies in products.
Pasteurisation is a heat treatment process that eliminates pathogenic microorganisms and maintains product quality. The systems in charge of quality control in this stage ensure:
The systems in charge of controlling these aspects are thermometers and temperature inspectors in the pasteurisation process. What is more, the data log system provides detailed tracking of the entire process.4
Quality control systems for canning lines play an essential role in this industry, with great, significant benefits. These systems guarantee that the products meet the highest quality standards in each production stage, from filling to pasteurisation. As follows, we provide details on the key benefits of quality control systems for canning lines:
The clearest benefit is the quality guarantee for the end product. Quality control systems detect and correct possible problems with quality in each batch of tins, which guarantees that the product will reach consumers in the best condition.
Quality control systems for canning lines help to prevent contamination and the spread of pathogenic microorganisms. This is essential to guarantee food safety and to protect the health of consumers.
The tinned food industry is subject to strict regulations and quality standards. Quality control systems for canning lines ensure compliance with these standards, which prevents possible legal sanctions and protects the company’s reputation.
Detecting and correcting quality problems in time reduces the number of defective products that reach the market. This reduces waste of raw materials and resources.
Quality control systems for production lines identify and verify inefficiencies in the production process. This can lead to more efficient and profitable production.
Tracking and traceability are essential in the canning industry. Quality control systems for canning lines help to log and document each stage of the production process, which facilitates identification and resolution of problems.
Consistency in product quality improves the brand’s reputation with consumers. Customers trust products with constant quality, and they are more likely to keep purchasing them.
By guaranteeing product quality, you reduce consumer returns and complaints. This saves time and costs associated with managing after-sales issues.
Companies that can constantly offer high-quality products have a competitive advantage on the market. This can translate to increased sales and higher market share.
Quality control systems for canning lines allow companies to identify trends and changes in product quality over time. This facilitates adaptation and decision-making based on data.
At E2M COUTH, we have different solutions for production quality control, in this case tins. Using them comprehensively improves the production process as a whole.
These are the devices we have available at E2M COUTH:
During the production line, one of the most important processes for proper filling or sealing of products are orientation systems. These systems are in charge of putting products in the correct position and can rotate containers 90, 180, or 270 degrees. This kind of system can adapt to different shapes and sizes.
When products go down a production line, they must be inspected to ensure that they are in perfect condition. This kind of system is perfect for inspecting labels, product levels, inspecting caps, inspecting glass bottles, and other jobs.
This kind of system is highly useful for product quality control and safety, especially during labelling, filling, sealing, and other processes.
Defective products or products with some sort of issue that should keep them from the customer’s hands can appear on any production line. This is why the rejection systems we have at E2M COUTH can analyse and take articles with problems off a production line.
Within rejection systems, at E2M, you can find two kinds: impact rejection systems, perfect for products that are not delicate. This system removes the article with a blow, taking it off the production line. We also have gentle diversion rejection systems, perfect for fragile products. This system moves the defective product, creating a parallel line, to analyse whether it can be recovered.
Another system you can find at E2M COUTH is a product marking system. This is perfect for finding any product. We have a marking system that works with a laser. It can mark and encode a wide variety of containers so you can find them quickly and easily.
Quality control systems are key for any production line, especially for food. They help all your items to be in good condition and save on economic losses for the production plant.
At E2M COUTH, we have artificial vision systems for quality control on canning lines, perfect for all production plants. Do you want to improve processes on your production line? Then contact us, and we will help you to find the system you need.